DL4 Intelligent Particle Strength Tester
DL4 Intelligent Particle Strength Tester Technical Specification
1. Instrument Overview
- Next-generation particle mechanical property analyzer
- Combines AI-powered analysis with precision measurement
- Designed for advanced R&D and quality control applications
2. Testing Principle
- Multi-axis force application technology
- High-speed imaging for fracture analysis
- Machine learning-based data interpretation
3. Key Features
- Intelligent particle recognition system
- 3D force measurement capability
- Integrated high-resolution microscope (5μm resolution)
- Cloud-connected data management
- Predictive analytics software
4. Technical Parameters
- Force range: 0.001-2000N (±0.1%)
- Displacement resolution: 10nm
- Particle size range: 20μm-20mm
- Testing speed: up to 500 tests/hour
- Environmental control: 10-50°C, 10-95% RH
5. Standards Compliance
- USP <1062> enhanced requirements
- ASTM E384-22 (Microindentation Hardness)
- ISO 4516 (Metallic coatings hardness test)
- EP 10.0 Chapter 2.9.46 (Advanced Particle Characterization)
6. Testing Procedure
1) Smart Preparation
- AI-assisted particle selection
- Automatic size and shape characterization
- Optimal test parameter suggestion
2) Intelligent Testing
- Adaptive force application
- Real-time fracture detection
- Multi-parameter synchronous acquisition
3) Advanced Analysis
- Automated Weibull distribution fitting
- Fracture pattern classification
- Predictive modeling
7. Data Interpretation
- Dynamic strength profile
- Elastic-plastic deformation analysis
- Structural integrity prediction
- Batch consistency scoring
8. Applications
- Nanomaterial mechanical testing
- Pharmaceutical particle engineering
- Catalyst performance optimization
- Additive manufacturing powder analysis
- Advanced battery material development
9. Maintenance Requirements
Self-diagnostic Features:
- Automatic calibration verification
- Wear detection alerts
- Performance benchmarking
Service Intervals:
- Annual comprehensive validation
- Predictive maintenance scheduling
- Remote software updates
10. Safety Features
- Intelligent overload prevention
- Emergency motion stop
- Environmental condition monitoring
- Data encryption
11. Performance Advantages
- 5x faster than conventional testers
- 50% reduction in operator dependency
- Sub-micron measurement capability
- Real-time global data sharing
12. Customization Options
- Cryogenic testing module
- Corrosive environment package
- In-situ spectroscopic analysis
- Custom AI model integration