How do you test the breathability of a mask?

Testing the breathability of masks is a crucial step in determining their effectiveness in providing adequate protection while allowing for comfortable breathing. There are several methods used to assess the breathability of masks, which I will describe in detail below.


1. Differential Pressure Test:

The differential pressure test, also known as the pressure drop test, is a commonly used method to evaluate the breathability of masks. It measures the resistance of airflow through the mask material. Here's how the test is conducted:


- The mask is clamped onto a testing apparatus that consists of a chamber divided into two sections, with the mask placed in between.

- One section of the chamber is connected to a controlled air source, while the other section is connected to a vacuum.

- A pressure gauge measures the difference in air pressure between the two sections, which reflects the resistance to airflow.

- The pressure drop across the mask is calculated and compared with established standards to determine whether the mask meets the breathability requirements.

Protective masks.jpg

2. Air Permeability Test:

The air permeability test assesses the ease with which air passes through the mask material. It provides an indication of the mask's ability to allow for comfortable breathing. Here's how the test is conducted:


- The mask is clamped onto a testing apparatus that consists of a circular opening.

- A controlled airflow is applied to one side of the mask, and the airflow rate is measured.

- The rate of air passing through the mask is inversely proportional to its resistance to airflow. A higher airflow rate indicates better breathability.


3. Moisture Vapor Transmission Rate (MVTR) Test:

The MVTR test measures the ability of a mask to allow moisture vapor to escape from the wearer's face. Excessive moisture build-up can cause discomfort and compromise the mask's effectiveness. Here's how the test is conducted:


- A circular piece of mask material is placed over a moisture-laden container.

- The container is sealed, except for the portion covered by the mask material.

- Over time, the moisture evaporates through the mask, and its weight loss is measured.

- The MVTR is then calculated by dividing the weight loss by the area of the mask material and the test duration.


4. Comfort Evaluation:

Subjective assessments play a significant role in evaluating the breathability of masks. These evaluations involve panels of individuals wearing the masks and providing feedback on their comfort level during various activities. The feedback is collected through surveys or interviews and is essential for understanding how comfortable the mask is during real-world usage.


It's important to note that these tests are typically conducted by accredited testing laboratories following established standards, such as those set by the American Society for Testing and Materials (ASTM) or the International Organization for Standardization (ISO).


In conclusion, testing the breathability of masks involves various methods such as the differential pressure test, air permeability test, MVTR test, and subjective comfort evaluations. These tests help ensure that masks strike a balance between providing adequate protection and allowing for comfortable breathing, ultimately enhancing the overall user experience.